The primary separation operation for crude oil occurs when the crude stream flows through a vessel of sufficient capacity to allow gravitational separation of the gas, liquid hydrocarbon and water phases. Gas flow passes through a secondary vertical 2-phase separator, or knock-out ports to remove any further liquids from the gas stream. Mini Plant Large Scale Three Phase Separator process trainer blends air, water and refined oil to emulate a crude oil stream. This fluid mixture then flows into a horizontal separator vessel fabricated of clear PVC. The entire trainer is controlled from a distributed control system (DCS). The separator is equipped with industry typical process instrumentation.
....Training board-simulator is a great educational tool that allows students to learn the structure of lighting system, study its components, and perform various measurements, tests and other diagnostic procedures. Fully functional Lighting Training System installed in a mobile aluminium frame and it is based on OEM components of VW/AUDI cars.
The main characteristics and functions of the Lighting Training System trainer are:
Adjustable level with the motors of front headlights.
Possible adjustments training with the headlight tester
Open contacts for measuring of system's components and circuits.
Electric wiring diagram with built-in banana plug jumpers for measurements and connecting or disconnecting the components
The Lighting Training System has the following diagnostic and measurement features:
Electronic control unit (ECU) identification
Displaying the operating system parameters (live data)
Control unit diagnosis
Throttle adaptation
Reading/erasing fault codes
Diagnosis through OBD 16 pin diagnostic connector
Activating the actuators (depending on the control unit).
A special quick-clamping system ensures all components are securely attached. The component connections face outward to allow easy interconnection by means of quick-couplers. An oil drip tray is positioned beneath the full width of the assembly panel. The structure of the course is based on the long-established BIBB concept of training in hydraulic drive engineering. The central element of the unit is the large assembly panel. Here, two different circuits can be easily constructed using items from the kit of modern standard industrial components and connecting hoses. There is generous space for all the system components to be accommodated in drawers and cabinets. The sturdy mobile base unit houses the hydraulic unit and the electrical switch box.
....Electronic drive units independently control both motors. Meters show motor electrical power consumption of each motor. A close-coupled load cell on each motor measures torque. Sensor on each motor measures speed, shown by a digital indicator. This test set has two independently-controlled, motor driven compressors, inter cooler and air receiver. It works as a single-stage, two-stage or two-stage compressor with inter cooler. The product of the torque and speed gives true shaft power. To allow students to study different types of air compressor systems, diverter valves allow air to move in different directions. All controls and instrumentation are on an easy-to-operate mimic panel. Electric motors and low-maintenance toothed belts drive two twin-cylinder, air-cooled reciprocating compressors. These include:
From the first stage to the receiver
To the second stage, by means of the integral water cooled inter cooler
Directly to the second stage
Compressors:
Twin cylinders
Maximum delivery pressure 10.3 bar
Speed range 200-1000 rev.min1
The Magnetic Pump Learning System curriculum explains the function, operation, installation, disassembly, inspection, and maintenance of a magnetic pump. The Magnetic Pump Learning System covers the magnetic pump, which uses a magnetic coupling to prevent direct contact between the motor drive shaft and the pump impeller. Additional topics include: how to properly align the magnetic coupling; how to troubleshoot problems; how to select the correct magnetic pump for an application; how to determine a pumps flow/pressure characteristics; and how each component of the pump factors into the overall operation. This feature eliminates any possibility of leakage or seepage and makes the magnetic pump an ideal selection for pumping hazardous chemicals that could harm the environment or for expensive liquids where it is important to reduce loss.
The Magnetic Pump Learning System includes a polypropylene housed, c-face mounted magnetic pump with a centrifugal impeller, a piping network, a magnetic coupling, and a relief valve. In fact, all of the included components are industrial-grade and will allow learners to gain immediate hands-on experience and practice that can apply to real-world mechanisms. The polypropylene housing is chemically resistant, which allows the magnetic pump to move fluids such as acids, alkalis, plating solutions, sterile solutions, and brine for applications in hospitals, chemical laboratories, and wineries. This commitment to providing learns with top-flight equipment is one reason why is the worlds leader in skills-based, interactive technical learning.
Features:
Magnetic Coupling Design
Mounting Compatible with Workstation
Industrial Quality Magnetic Pump.
The Multipurpose Distillation Plant can be used to perform a wide range of tests on binary, continuous or batch distillation processes. A manual of exercises completes the supply. Suitable options make it possible to process a zeotropic mixtures, to carry out the distillation under vacuum or in steam current (stripping). Of modular design, the training set is very flexible and easy to use, and can be integrated at a later stage with one or more of the many options available.
....The working principle of the apparatus is the following: an air flow generated by a centrifugal fan enters a tunnel passing through a fluid thread rectifier. As the air passes through the tunnel it undergoes a series of treatments, until it arrives in the last chamber, which represents the environment to be conditioned. The Air Conditioning Study Unit With Climatic Chamber And Air Recycle Circuit has been developed for insertion in the most advanced educational subjects. Simplicity and clearness are the fundamental requirements that permit the teacher and students to operate without having to deal first with complicated utilization procedures. Before this last stage, it may be pre-heated and moisturized by water diffusers, to experiment on heating environments and to have the opportunity to vary as many parameters as possible for a complete study on air conditioning. The flow is pre-heated, then moisturized by steam diffusers it is cooled through the evaporator and sent to the final chamber.
....Wire rope equalization system forces synchronous movement of two carriages and effectively prevents vehicle form tilting.
Double hydraulic cylinder and high strength chain drive makes stable and smooth lifting and lowering.
Door rubber pad protects car door from being damaged in collision.
More lifting pads with different height meets the requirements for light lorries and SUV.
24V low voltage control box ensures operator's safety.
24V cylinder travel limit switch effectively protects cylinder and extends its lifespan.
The Flexural Machine For Paving Slabs And Tiles machine consists of: steel frame, one upper bearer and two lower adjustable bearers, mechanical hand-operated screw jack and a 10 KN capacity proving ring to measure the applied load.
.... Double Auto Mould Auto Mould
mm/inch mm/inch mm/inch
Work table size: 455x150 /18x6 455x150/18x 6 455x150/18x6
Up/down movement of table: 100/4 63/2 1/2 100/4
Longitudinal movement of table: 50/2 25/1 50/2
Table tilt-degree 15 - 15
Feeding speed (feet per minute): 24 24 24
Moulding block speed (rpm): 4000 4000 4000
Max.moulding block width: 114/4 1/2 75/3 114/4 1/2
Moulding block diameter: 95/3 3/4 95/3 3/4 95/3 3/4
Power required hp/rpm: 3/1440 - 3/1440
These devices are connected through a network scanner module rather than the input and output modules of traditional networks. Field-device networks, such as Device Net, provide a wider range of control and can perform higher functions than traditional networks. PLC Device Net Learning System adds to Troubleshooting Learning Systems to teach operation, installation, configuration and troubleshooting of the Device Net field-device network. The PLC Device Net Learning System includes Device Net I/O application station, Device Net scanner module, software, cable assembly, jumper plugs, supplemental disk, student curriculum for both theory and lab, and teacher's assessment guide. Device Net is a high-speed, deterministic, field device network for connecting devices such as limit switches, photoelectric sensors, solenoid valves, motor starters, variable speed drives and operator interfaces to a controller. Manufacturing technicians will need to understand these networks and their operation in order to install and troubleshoot the networks as well as the network's interconnections to PLC's.
....A near-surface geothermal plant uses the thermal energy stored below the earths surface. Using a two-well system, for example, thermal energy is extracted from the near-surface groundwater for heating purposes. The scope of geothermal energy is the study and use of the heat and the temperature distribution in the ground. It demonstrates the operation of such a two-well system.
Learning objectives/experiments:
Hydraulic properties of the ground
Determination of the usable heat capacity
Fundamentals of geothermal use
Fundamentals and energy balance of a simulated heat pump
Operating behaviour of a two-well system.
This Flow Control Apparatus is designed to demonstrate automatic control of the ow of water delivered by a centrifugal pump. The present invention relates to a flow control apparatus for a positive-displacement pump such as rotary-vane pump, plunger pump, gear pump, and more particularly to the flow control apparatus for keeping a flow rate of fluid discharged from the pump at the high rotational speed which is lower than a flow rate of fluid discharged from the pump at the low rotational speed. The unit enables students to investigate the effects of changing the parameters of the control algorithm (proportional band, integral action and derivative time) on the control capability of the system.
....The system is formed by a frame attached to a rigid base and loads can be applied by mass hangers and a range of masses or weights. The horizontal and vertical deflections of the frame can be measured by means of dial gauges.
The portal frame unit has been designed to determine the deflection at the load point for a rectangular portal frame subjected to horizontal and vertical loads.
The apparatus comprises of two units: the manometer and gauge assembly and the calibration of a pressure gauge assembly. During test, calibration weights are placed onto the loading platform, which is an integral part of the piston assembly. All air is expelled from the system through a purge hole in the upper part of the cylinder. The internal mechanism of the gauge is clearly visible through the transparent dial.
The apparatus has been designed to allow the suction pressure or delivery pressure of a diaphragm pump to be measured on sloping or vertical manometers and Bourdon gauges, for comparison; and to investigate the calibration and internal workings of a Bourdon gauge.
Features:
Dynamic design
Suave surface
Corrosion resistance.
The set includes some of the most important pneumatic components, used in industrial control applications. Special explanatory technical plates show each sectioned component explaining its operation with notes, drawings and technical data. The use of contrasting colors according to a pre-established code simplifies the informative process as well as the learning one. In sectionizing each component the best care has been taken to evidence all the interesting constructive detailed features.
....Strain gauge are fixed at different locations of the beam specimen. Each gauge is wired to form a full bridge with temperature compensation and zero adjustment. Strain And Stress Of Material is to be used with Universal Base Frame. A beam is simply supported at both ends. Load is applied by a load hanger and weights. The Strain And Stress Of Material apparatus demonstrates the use of electrical resistance strain gauge in measuring strain of material under stress. Strain are measured by a strain indicator.
....Experiments:
Using a simple pendulum to find the acceleration due to gravity.
Centre of gravity and period of a compound pendulum.
Using a Katers pendulum to find the acceleration due to gravity
Cord length and period of a simple pendulum.
Mass and period of a simple pendulum.
How an adjustable mass affects the period of a compound pendulum.
Operating Conditions
Operating temperature range: +5C to +40C
Operating relative humidity range: 80% at temperatures < 31C decreasing linearly to 50% at 40C
Operating environment: Laboratory environment
Storage temperature range: 25C to +55C (when packed for transport).
The demonstrates the types of systems that are used in a lot of small applications in dangerous environments where systems using electrical power cannot be used or where there is no electrical power supply.
A Compressed Air Refrigeration Training Bench for studying refrigeration using compressed air. Using the whirling motion of a specially designed and shaped vortex distributor, the compressed air expands and is divided into a cold stream and a hot stream. This is an unusual method of producing cold air by the expansion of compressed air. The cold stream is utilised and the hot stream is exhausted into the environment.
The designed and manufactured to incorporate all current safety standards.
Experiments:
Thermodynamics of compressed air
Plotting the air transformation due to air expansion on a temperature-entropy diagram
Coefficient of performance (C.O.P) determination
Demonstration of producing hot and cold air through a system that has no moving parts
Determining the outlet temperature in relation to the feed pressure
Determining the useful refrigeration power
Detecting the operating curve of a vortex tube by varying the inlet pressure and the weight ratio between hot and cold air.